Admissions openDrone piloting, drone maintenance and more.Enrol now →+92 31 555 444 00  |  orel.vision@gmail.com
OREL Vision
Home / Vertical farming

Vertical farming and aeroponics

Stacked, climate-controlled growing for leafy greens, herbs and strawberries, with honest costs and a crop guide.

Grow upwards: more food from less land and water

A vertical farm stacks growing trays in layers inside a building, container or tunnel. Light, temperature, humidity and nutrients are all controlled, so crops grow on a schedule that weather does not interrupt.

It suits places where land, water or good soil are scarce, and where fresh produce must reach a city market quickly. It is not a replacement for field farming. It works best for high-value, fast, light crops such as leafy greens, herbs, microgreens and strawberries.

Vertical farm with stacked LED-lit growing trays and a nutrient tank

What you get, and what it costs

Be clear about both sides before you invest.

Benefits

  • Harvests all year, independent of weather
  • Water use is often a small fraction of field irrigation because it is recirculated
  • No soil-borne disease or weeds, so very little or no pesticide
  • Short transport to the customer, so fresher produce
  • Many layers on the same floor area

Costs and limits

  • Electricity for lights and cooling is usually the largest running cost
  • Higher set-up cost than a tunnel or open field
  • Needs trained staff and monitoring, and a plan for power or pump failure
  • Not economic for wheat, rice, maize, cotton or sugarcane

Where it fits best

Hotels, restaurants and supermarkets that want daily fresh greens. Schools and universities for teaching. Urban rooftops and warehouses. Farms adding a controlled unit beside their fields, powered by solar.

Choosing a growing system

The right system depends on crop, budget, skill and power supply. Scroll the table sideways on a phone.

Soilless growing systems compared
SystemHow it worksGood forWatch-outs
NFT (nutrient film)A thin stream of solution flows along channels past the roots.Lettuce, herbs, leafy greensPump failure dries roots fast; channels can block.
Deep water culturePlants float on rafts above aerated nutrient solution.Lettuce, pak choi, basilWarm water lowers oxygen; needs strong aeration.
Ebb and flowA tray floods with solution, then drains.Mixed small crops, training unitsTimers and valves must be reliable.
Drip in substrateEmitters feed coco, perlite or rockwool slabs or pots.Tomato, cucumber, pepper, strawberrySalt build-up in the substrate; run-off needs managing.
Vertical towersSolution trickles down stacked pots or columns.Leafy greens, herbs, strawberryPlants at the top get more light; rotate or balance.
AeroponicsRoots hang in air and are misted with nutrient solution.Leafy greens, herbs, seed potato, strawberryHighest skill and monitoring; nozzles clog; roots dry quickly if misting stops.

Aeroponics: suggested vegetables

In aeroponics the roots hang in a dark chamber and are misted with fine droplets of nutrient solution. Roots get plenty of oxygen, which can speed growth, and the system uses little water. It also needs the most care.

Crops for aeroponic and vertical systems
CropFitNotes
Lettuce (leaf, romaine)ExcellentFast, forgiving, top choice to start with. EC about 0.8 to 1.2, pH 5.5 to 6.5.
Basil, mint, corianderExcellentHigh value herbs. Basil EC about 1.0 to 1.6. Keep mint in its own unit because it spreads.
Kale, Swiss chard, pak choiExcellentTolerant and productive. Harvest outer leaves for repeat cuts.
SpinachGoodLikes cool roots, below about 20 °C. Bolts in warm rooms.
StrawberryGoodHigh value. Needs good light, pollination and disease control. EC about 1.0 to 1.5.
Cucumber, tomato, pepperGood with supportNeed trellis, strong light, pollination and larger root zones. Tomato EC about 2.0 to 3.5.
Seed potato (mini-tubers)SpecialistAeroponics is used to produce disease-free seed tubers. Needs expert management.
Wheat, rice, maize, cotton, sugarcane, root vegetablesNot suitableToo large or too low in value per kilogram to pay for the space and power.
Aeroponic chamberRoots hang in the dark and are misted with nutrient solution. Sensors track pH and EC. Illustration

Plan for failure

In aeroponics the roots can dry out within minutes if the pump or power stops. Fit a backup pump or battery, a low-pressure alarm and a phone alert. Filter the water, and clean the nozzles on a schedule.

Light planner

Plants respond to the total light they receive in a day, called the daily light integral (DLI). Use this tool to check a lighting plan and its electricity use.

Daily light integral and LED power

Planning estimate. Measure real light with a quantum sensor before you finalise.

How we can help

  • DesignLayout, racks, lighting, climate and nutrient system matched to your crop and budget.
  • Nutrients and waterFeeding plans and source-water checks. See our nutrient solutions.
  • MonitoringSensors for EC, pH, temperature and humidity with alerts on your phone. See soil and water testing.
  • Solar powerSize solar and batteries to bring running costs down. See solar and renewable energy.

Yields, costs and savings depend on crop, design, climate and electricity price. We give a written estimate for your case.

Start with one rack. Scale when it works.

Request a quote